The marble and natural stone industry is one of the most demanding sectors in terms of heavy material handling. The safe and efficient management of marble blocks and natural stones, which can weigh tens of tons, requires innovative and technologically advanced solutions. The competitiveness of companies operating in this field largely depends on their ability to integrate machinery that not only increases productivity but also improves operator safety and reduces operating costs.
In this context, the adoption of high-capacity electric pallet trucks represents a fundamental shift. These tools not only optimize internal logistics but also ensure a continuous workflow, reducing the need for more complex and costly equipment such as overhead cranes. Morello Giovanni, with its expertise in designing custom solutions, offers pallet trucks capable of handling marble blocks and natural stones weighing up to 35 tons, ensuring safety and efficiency at every stage of processing.
The Client
Our client, a major Turkish producer of marble and natural stones, needed a solution that could significantly improve the internal logistics of their factory. With continuous production and the need to move large marble blocks during various stages of processing, the client sought a safe and cost-effective alternative to traditional overhead cranes and manual trolleys. The goal was to optimize workflow, reduce transport times, and increase operator safety.
The Job Challenge and Environment
The client’s work environment presented several challenges. First, the need to handle marble blocks and natural stones, weighing up to 35 tons, posed a significant safety risk if not managed correctly. Additionally, the use of overhead cranes and manual trolleys resulted in longer production times and elevated operational risks. The factory’s internal environment, while relatively clean, was subject to dust generated by marble processing, a factor that could affect machinery performance.
The main challenge was therefore to find a solution that would allow these heavy materials to be moved safely, quickly, and without interrupting the workflow. It was essential to eliminate reliance on overhead cranes and other slower, more dangerous means, while simultaneously ensuring maximum safety for operators.
Morello’s Customised Solution
To address this challenge, Morello Giovanni designed and manufactured a series of high-capacity electric pallet trucks, with capacities ranging from 20 to 35 tons. These pallet trucks were specifically designed for the handling of marble blocks and slabs of natural stones during all stages of processing, eliminating the need for traditional overhead cranes or other means.
One of the distinguishing features of these pallet trucks is the low loading platform and integrated lifting function, which allow for the safe and easy movement of pallets and steel structures on which the marble blocks are placed. These machines were designed to move the pallets from the initial processing stage to storage in the warehouse, without the need for additional tools, ensuring a continuous and safe workflow.
Each pallet truck is equipped with a series of advanced safety devices, including:
- Remote control operation: allows the operator to maintain a safe distance during operations.
- Safety laser scanners: three laser scanners monitor the entire perimeter of the machine, preventing accidental collisions with people or obstacles.
- Blue-spot light: signals the pallet truck’s transit to operators, improving safety in the work area.
- Emergency buttons: located on the corners of the pallet truck for quick access in case of necessity.
- Acoustic warning and yellow flashing light: increase the visibility of the pallet truck during operations.
These features not only guarantee maximum safety but also significantly reduce processing times, improving overall operational efficiency.
Have a look at the product video here in operation.
Morello Installed Technology
The pallet trucks designed by Morello Giovanni integrate advanced technologies to ensure optimal performance in any work environment. Among the installed technologies, the following stand out:
- Proprietary Morello software: developed and optimized in many operational contexts over the years, ensuring reliable and personalized performance for each client.
- Safety with certified laser scanners: these devices offer continuous monitoring of the surrounding area, preventing accidents and ensuring operational safety.
- Lithium battery power: provides long-lasting performance and reduces downtime for recharging, increasing productivity.
- AC electric motors: designed to be maintenance-free, reducing operating costs and ensuring a long service life for the machinery.
- HMI diagnostic system: provides real-time information on the status of the pallet truck, allowing for timely interventions in case of anomalies.
- IoT with integrated remote assistance device: enables the pallet truck to be monitored and managed remotely, ensuring continuous and proactive assistance.
After Sales Service
Morello Giovanni does not simply provide innovative solutions for heavy material handling; it also offers comprehensive after-sales service, crucial for ensuring the operational continuity of its clients.
Remote Assistance
Thanks to the remote assistance device integrated into the pallet trucks, our technical team can intervene at any time, monitoring the machinery’s status and resolving any issues remotely. This system drastically reduces downtime, ensuring that operations can resume as quickly as possible.
Spare parts
Despite the extreme customization of our machinery, we have invested in a highly stocked spare parts warehouse. This investment is strategic, as ensuring the immediate availability of spare parts is crucial for maintaining high productivity levels for our clients. A spare part ready for delivery can make the difference between a brief machine downtime and a significant loss of productivity.
Conclusion
The solution developed by Morello Giovanni for our client has proven to be a winning investment, significantly improving safety and efficiency in heavy material handling. The high-capacity electric pallet trucks not only eliminated the need for overhead cranes and manual trolleys but also optimized the entire production process, reducing processing times and increasing operator safety.
If you operate in the marble and natural stone sector and wish to improve heavy material handling in your company, visit our page dedicated to high-capacity electric pallet trucks.
For more information or to request a personalized quote, contact us directly, and our team will be happy to assist you in choosing the solution that best suits your needs.