AGV: Automated guided carts for material handling

Description

CAPACITY: 0 – 1000 TONS

MORELLO designs and manufactures automated guided carts AGVs tailored to the specific demands of various industrial sectors. Our expertise lies in heavy-load AGVs with capacities ranging from 2 to 1,000 tons.

We produce wheeled automated guided vehicles (AGVs) for material handling automation across diverse industries. These AGVs operate autonomously, requiring no operators or physical guidance, such as rails.

ADVANTAGES OF MORELLO’S HEAVY-LOAD AGVs:

Reduced operational costs
Enhanced safety
Increased accuracy and productivity
Decreased damage to products and the work environment
Capability to operate in hazardous or hostile environments (for example explosive environments)

NAVIGATION TECHNOLOGY

A range of navigation technologies for automated material handling distinguishes MORELLO among AGV manufacturers worldwide. The selection of technology (or a combination of multiple technologies) is made collaboratively with the customer, based on their specific requirements, technical features, and budget. Here are the technologies available for our heavy-load AGV carts.

INDUCTIVE GUIDANCE

OPTICAL GUIDANCE

INERTIAL GUIDANCE

LASER GUIDANCE

MAGNETIC GUIDANCE

dGPS GUIDANCE

SOFTWARE

MORELLO utilizes a combination of proprietary software developed in-house and standard software from leading AGV software houses to ensure maximum flexibility in customizing heavy-load AGV cart geometry, including navigation paths and automation logic integrated into the customer’s production process. We can provide omnidirectional automated guided carts, AGVs equipped with multiple simultaneous navigation technologies, and solutions interfacing with various management systems, including AGV trolleys that connect with automated warehouses and other machinery, as well as AGV ATEX carts.

AGV ATEX for hazardous environments

MORELLO is likely the first company in the world to offer AGVs suitable for hazardous areas. With our extensive knowledge of ATEX environments, we can design and manufacture customized AGVs compliant with ATEX Zone 2 standards. These ATEX automated guided carts significantly enhance safety in environments that pose inherent risks. By utilizing these explosion-proof AGVs, we can reduce the need for operators to work in hazardous settings, thereby minimizing potential accidents.

Technical characteristics


Capacity	from 1 ton to over 1000 tons
Dimensions	on request
Steering systems	front axle, all axles, ± 90° steering, omnidirectional	See the technology
Power supply	battery (electric grid or diesel generator on request)	See the technology
Travel speed	on request (from 1 km/h to 6 km/h)
Drive motors	AC motors (hydraulic motors on request)	See the technology
Steering motors	AC motors (hydraulic motors on request)	See the technology
Command	touch panel on board, notebook/s, pulpits, customer WMS/ERP
Navigation technologies	inductive, magnetic, laser, natural, dGPS, optical, inertial
Kind of wheels	solid rubber, polyurethane, pneumatic
Lifting deck	on request (lifting stroke from 50 mm)
Kind of battery	lead acid, gel, lithium, pure lead
Battery life	on request (from 1500 m to over 15000 m)
Climbing ability	on request (from 1% to over 20%)
Operating environment	indoor, outdoor, offshore
Safety devices	laser scanners, sensitive bumpers, ultrasonic sensors	See the technology
Industry 4.0 ready	yes	See the technology
Hazardous areas conform (EX)	on request (ATEX – only Zone 2)	See the technology